Indonesia Circular Tumbler Screen Case Study: Boosting Quartz Sand Efficiency

We recently completed the installation of a specialized Indonesia Circular Tumbler Screen system for a leading quartz sand processing plant in Indonesia. Facing challenges with screening efficiency and environmental compliance, the client needed to upgrade their traditional equipment to meet both production targets and local environmental standards.

Our Integrated Quartz Sand Screening Solution

We engineered a complete screening system specifically for Indonesia’s quartz sand processing requirements. The key components included:

• Indonesia Circular Tumbler Screen: Customized for high-abrasion quartz sand applications
• Wear-Resistant Screen Mesh: Special alloy steel for extended service life
• Fully Enclosed Structure: Integrated dust containment system
• Multi-layer Screening Design: Achieving up to 6-level particle separation
• Anti-blocking System: Featuring bouncing balls and ultrasonic cleaning options

Project Execution in Indonesia Facility

Our installation focused on maximizing performance in Indonesia’s specific operating conditions:

Efficient Integration: Our Indonesia Circular Tumbler Screen was seamlessly integrated into the existing production line, featuring three-dimensional composite movement that eliminated material accumulation and blockage issues.

Precision Calibration: The system was calibrated to achieve 90-99% screening accuracy for 20-40 mesh quartz sand, meeting strict particle size distribution requirements for electronic-grade applications.

Environmental Compliance: The fully enclosed design with dust collection interfaces reduced workshop dust concentration from over 50mg/m³ to below 10mg/m³, exceeding Indonesia’s environmental standards.

Results Delivered for Indonesia Quartz Sand Processor

The new Indonesia Circular Tumbler Screen system delivered significant improvements:

• Production Boost: Capacity increased by 35-50%, reaching 15-25 tons per hour
• Quality Improvement: Rejection rate reduced from 5% to below 1% for production-grade glass sand
• Cost Reduction: Screen life extended by 2-3 times, from 3000 to 8000 hours
• Environmental Compliance: Dust pollution reduced by 80%, meeting all local regulations

This project demonstrates our expertise in delivering high-performance Indonesia Circular Tumbler Screen solutions that address both production efficiency and environmental compliance challenges in the mineral processing industry.

Contact us today to optimize your quartz sand screening operation in Indonesia!